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Valco Manufacturing - Engineered Process

Process Design
  • Incorporate process improvements and cost reduction.
  • Product will meet/exceed design intent and functional requirements.
  • Quality and manufacturing variations, and field service issues, are eliminated.
  • Mistake-proofing built into process.
Tooling Design
  • Design and build ‘in-house’ for tooling and automation utilizing cost-effective, lean approach.
  • Minimize complexity and assure tooling will perform reliably under rigorous production conditions
  • Provides a consistent and sustainable process.
Simultaneous Engineering
  • Minimize product cost while maximizing product quality and reliability.
  • Review product design for manufacturing and automation feasibility.
  • Develop flexible tooling and cells to incorporate multiple products, and optional content, within common tooling and cells to minimize capital investment.
  • Flexible automation providing balanced capital investment vs. product cost for low volume products.
  • Develop flexible manufacturing system allowing adaptable scheduling of multiple products and/or optional content.
    Quality Tools
    • ISO 9001 certified, multiple customer specific certifications.
    • APQP, FMEA, PPAP applied to new and/or changed product and processes.
    • AWS standards utilized including WPS and PQR process validation for welding.
    • Utilize various inspection tools including CMM, miscellaneous gauging, Ultrasonic Testing, Magnetic Particle, die penetrant, cut-and-etch, CWI (certified weld inspection).
    • Complete prototype build to support design validation.


Products & Solutions

Welding and Joining Systems
Assembly and Test Systems
Material Handling Automation
Industrial Washers and Deburring Systems
Aerospace Products
Molds and Composites
Fixtures, Tools and Gages
Fabrication and Heavy Machining


Aerospace & Defense
Heavy Equipment
Alternative Energy & Materials
Consumer Products

24/7 Support Hotline

Monday to Friday from 7:00am to 5:00pm EST

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